ODM M12 4PIN Male IP67 IP68 Waterproof cable assembly
Physical
| Product Name | M12 4Pin IP68 Waterproof Cable Assembly | |
| ITEM | SPECIFICATION | |
| Conductor | AWG | 24AWG&22AWG |
| Material | Tinned Copper | |
| Standard | UL2464 | |
| Insulation | ||
| Material | FEP/SR-PVC | |
| OD | Standard | |
| Cable Code | Choosen(Picture use:Red/Yellow/Blck) (black,white,grey,blue,green,red,orage,brown, purple,yellow) |
|
| Number of Positions | 4P M | |
| Connector - Cable | M12 Waterproof
M12 M |
|
| Cable Length | 20mm-100000mm(According to customer's request) | |
| Service | ODM/OEM | |
| Certification | ISO9001,UL certification,ROHS and the latest REACH | |
Electrical
| Quality Control: | 100% Open & Short Test |
| Contact Resistance: | 3 ohm max Quality Control |
| Insulator Resistance: | 10MΩ min |
| Withstanding Voltage: | 300V DC |
| Working Temperature: | -10°C to +80°C (According to the cable spec) |
| Test Time: | 3S |
What Can We Do
We provide various prototyping and manufacturing services to support our customers’ individual needs. Fully-automated production equipment has largely shortened production time.
You can customize wiring harnesses and connectors for automobiles, aviation, industrial, household appliances, etc. According to various needs.
The custom wire harness is built according to the customer detailed specification and our professional standard. Each step is monitored and goods will be strictly tested before each shipment.
Standard for Reliability Testing
| Number | inspection item |
Test Condition |
Test equipment | Test frequency |
|
1 |
Plug and pull force test | The insertion force was 8N/MAX, and the extraction force was 2.4N/Min | Plug and pull force testing machine | 1 times/batch |
|
2 |
Terminal pulling test | Terminal tension: ≥6.43 KGF | Terminal tension tester | 1 times/batch |
|
3 |
Swing test | Product load ≥300g, test frequency 20 times/min, swing test angle ± 60 degrees, test product lifting distance 300mm, test times 1500 | Swing testing machine | 2 times/batch |
|
4 |
ROHS test | Work according to SOP-PB-018 ROHS tester operation instruction | EDX1800E | 3 times/batch |
|
5 |
Salt spray test | 5% salt solution, PH 6.5-7.2, testing time: 12 hours | Salt spray tester | 4 times/batch |
|
6 |
Temperature resistance experiment | The contact impedance was measured at 80 ° C ± 3 ° C for 96 hours. The product was taken out and placed at normal temperature for 1-2 hours | Constant temperature and humidity machine | 5 times/batch |
|
7 |
Cold resistance test | The contact impedance was measured at -20 ° C ± 3 ° C for 96 hours. The product was taken out and placed at normal temperature for 1-2 hours | Constant temperature and humidity machine | 6 times/batch |
|
8 |
Temperature cycling test | Set high temperature 80°C and low temperature -20°C, high temperature and low temperature residence time 30min, temperature shear time < 30S, the number of cycles is 5. | Constant temperature and humidity machine | 7 times/batch |
|
9 |
Life Test | The insertion force is 8n/MAX, the extraction force is 2.4 N/Min, the insertion speed is 20-30 times/Min, the test times are 30 times | Plug and pull force testing machine | 8 times/batch |
|
10 |
Waterproof test | Waterproof grade: IP67, water depth 1m, duration: 30min (with guest cooperation) | Water proof test barrel | 9 times/batch |
|
Note: The above items are judged by the method of c = 0 |
||||
1.Verification reliability of raw materials
There is its own special laboratory for the selected raw materials for performance verification and quality monitoring, to ensure that each material on the line is qualified;
2. Reliability of the terminal / connector selection
After analyzing the main failure mode and failure form of terminals and connector, different devices with different use environments choose different types of connectors to adapt;
3. Design reliability of the electrical system.
According to the product use scenario through reasonable improvement, merge lines and components, differentiated to modular processing, to reduce the circuit, improve the reliability of the electrical system;
4. Design reliability of the processing process.
According to the product structure, use scenarios, characteristics requirements to design the best processing process, through the mold and tooling to ensure the product key dimensions and related requirements.
10 years professional wiring harness manufacturer
✥ Excellent Quality: We have strict quality control system and professional quality team.
✥ Customized Service: Accept small QTY & Support product assembling.
✥ After-sales service: Powerful after-sales service system, online throughout the year, perfectly answering series of after-sales customer sales questions
✥ Team Guarantee : Strong production team, R & D team, marketing team, strength guarantee.
✥ Prompt Delivery: Flexible production time helps on your urgent orders.
✥ Factory price: Own the factory, the professional design team, provides the best price
✥ 24 Hour service: Professional sales team, providing 24-hour emergency response.
